Macaroni Production Machine
LOYAL is a manufacturer specializing in food processing machinery. Its main equipment includes puffed food machine, pet food machine, vegetable protein machine, macaroni production machine, etc. We have many years of production experience in the machinery manufacturing industry, with years of manufacturing experience, we have grown stronger and stronger, and have gained a firm foothold in this industry.
We not only have a good reputation at home, but also receive support and trust from many customers abroad. Our macaroni production equipment is very popular all over the world and has a broad market. Customers who buy our equipment trust our equipment very much, and Both have established long-term friendly cooperative relations with us.
At present, we have cooperation with customers from all over the world, and the equipment has been sold to many countries and regions such as Brazil, Myanmar, Vietnam, Australia, Britain, Pakistan, etc. Customers who have used our equipment are full of praise and praise for our equipment. All aspects showed excellent performance.
The macaroni production machine is developed and manufactured by our professional design team based on the previous production experience. It adapts to the needs of the market and brings a lot of convenience to the food processing plant. While saving costs, it also brings high Economic benefits, it is an excellent equipment for the production of macaroni and the best choice for food processing plants.
If you have any needs in this regard, you can contact us at any time, our staff will provide you with a satisfactory answer, of course, you can also visit the factory, we are very grateful for your presence, we will be detailed for any questions about the equipment Introduce you.
The main part of the process:
Mixing system-Extrusion system-Cutting system-Drying system-Cooling system-Packaging system
Process flow of macaroni production line:
Mixing machine → screw conveyor → extruder → cutting machine → dryer → cooling machine → packaging machine
1. Mixer: Mix the raw material powder with water and stir it evenly. It is made of stainless steel and does not leak during the mixing process. The effect of high-speed mixer is better than low-speed mixer.
2. Conveyor: Convey the mixed material in the stainless steel drum to the extruder feeder. No dust, no pollution, no leakage during the conveying process.
3. Extruder: Extrusion of the raw materials is a very critical step. The continuous vacuum extrusion technology is adopted. The frequency converter controls the speed of the main motor, cutter motor and feeding motor.
4. Cutting machine: mainly for cutting the surface, and the cutting speed can be adjusted.
5. Dryer: It is used for baking and drying products, and the drying method can choose the heating method of gas, steam, and diesel. The running speed of the mesh belt can be controlled by a frequency converter, or electric heating, with an automatic temperature control system.
6. Cooling machine: cool the dried food, lower the temperature of the macaroni, and make the product easy to pack.
7. Packaging machine: final packaging of the finished product, weighing the product, automatically printing the date and sealing.
The macaroni production line has reasonable design and superior performance. It is carefully developed by our professional designers on the basis of combining previous production experience. The manufacturing process is rigorous and serious. Every link has been carefully considered and checked at various levels, so The final product is very ideal.
The macaroni production line can produce a variety of foods, such as pasta, shell crisps, white fungus-shaped crisps, pentagonal crisps, cat ear-shaped crisps, macaroni, cooked rice, chromium-wrapped noodles, using different molds, can produce different shapes. We can also make models according to customer requirements to meet more needs of customers.
The products produced by this production line are all very high-quality and healthy. During the processing, there is no discharge of pollutants and no three wastes. The products obtained are not only good in taste and rich in nutrition, but most importantly, they are very healthy and large. It can be eaten with confidence and will not cause harm to the body.
LOYAL is a professional food machinery manufacturer. You can trust us completely. Quality is our culture and time is our gold. We have professional engineers to produce high-quality machines in a short period of time. We also have a dedicated team to help you at any time. Solve any type of problem.
If you buy our equipment, we will provide you with the most reasonable price to ensure that you save costs while bringing you the greatest economic benefits. If you can cooperate with us in a long-term friendly relationship, there will be more discounts. This will be We are all very much looking forward to the results.
If you have any needs in this regard, please contact us as soon as possible. In addition, our service is also very good, whether it is pre-sales, in-sales, after-sales or technical services, it is the best quality. We look forward to your visit .
A complete buying guide for the macaroni production machine:
Do you know about macaroni? Do you need to buy a macaroni production machine? Or do you want to invest in this area to get benefits from it? This guide gives a detailed introduction to the macaroni production line. No matter what you have in mind, please take a look at this article. Perhaps it will be of great help to you.
1. What is macaroni
Macaroni, also called macaroni noodle, is one of the common pasta products. There are many types of macaroni. Generally, starchy grains are selected to be crushed, gelatinized, flavored, squeezed, and dried. Noodles with good taste and unique flavor. It is easy to digest and has certain benefits to the human body. It is a kind of food suitable for all ages.
2. Brief introduction of macaroni production machine
The macaroni production line mainly uses potato starch, corn starch, flour, etc. as raw materials, using a screw extruder and a unique extrusion molding process to produce short pasta and macaroni with various shapes that are popular on the market, such as crisp peas, shells, spirals, etc. Square tube, round tube, and wave shapes.
The macaroni making machinery adopts the most advanced technology in the industry to mix water and flour more fully. It can complete raw material mixing, extrusion, molding, drying, cooling, and packaging in one step. The entire production line is produced in an assembly line with very high automation. One or two people can complete the processing process, which can greatly save manpower and improve work efficiency.
3. Benefits of macaroni production machine
(1) The macaroni production line has reasonable design, high degree of automation and precise control of extrusion parameters.
(2) The main engine is equipped with high and low pressure screws, which increases the use range of raw materials, reduces costs and improves product quality.
(3) The screw is made of alloy steel and special technology, the screw life is longer, and the modular system structure is adopted, which can be combined at will. To
(4) The visualized automatic temperature control system makes the temperature control more intuitive, which is convenient for observation during operation and is clear at a glance.
(5) The whole machine is made of stainless steel, beautiful and atmospheric, and has a long service life. There are no pollutants or three wastes during the processing. The final product is high-quality and healthy, with excellent taste and rich nutrition.
4. Limitation of macaroni production machine
The macaroni making machine has many advantages, but it also has some shortcomings. For example, because the production line uses very advanced machines and all parts are excellent, compared with the previous equipment, the cost may be higher. Some, the cost is higher, but its performance is very superior, and the benefits brought by it are also higher.
In addition, because the production line involves a lot of equipment, although the degree of automation is high, there are many points that need to be paid attention to during operation. You may not pay attention to a certain equipment failure will cause the entire production line to stop running, so it is in use. During the process, carefully check the working condition of the equipment.
5. How macaroni production machine Works
The raw materials are mixed with water in a mixer, and the mixed flour is fed into the macaroni extruder by a vertical screw conveyor. The cylinder wall of the extruder is double-layered. The cavity is cooled by water and installed at the outlet end of the cylinder liner. There is a molding die. The wet flour is extruded from the die hole and rotated and cut into wet macaroni. The product automatically falls into the pre-drying machine. After pre-drying, it automatically falls into the far-infrared dryer. After drying, it automatically falls into the cooling device. After cooling, it is packaged The machine is packaged as a finished product.
6. Parts of macaroni production machine
(1) Feeder: Installed on the main engine, screw feeding, the quantity is adjustable, the system includes engine, screw, mixer and machine frame.
(2) Extruder: Use mixing, cutting, extrusion and other processes to make the material mature at low temperature, and strictly control the temperature of the roller and screw to meet the material requirements.
(3) Cutting machine: The shelf is fixed on the head of the mold and rotates and cuts the material under the push of the pulley.
(4) Heating machine: Divided into five zones, the heating temperature can be adjusted individually.
(5) Transmission system: The power of the main engine is transmitted to the screw through the V-belt and reducer.
(6) Control system: It can centrally control all parts of the host, which is the key to the production line.
(7) Vacuum pump: For macaroni, the biggest problem is that there are bubbles and air in it. With a vacuum pump, air can be drawn from the feeding part, so there will be no air and bubbles inside the macaroni, and it will not break easily and taste. It is also very thick and delicious.
7. Support Equipment to buy with macaroni production machine
The macaroni production line is composed of a mixer, a screw conveyor, an extruder, a cutter, a dryer, a cooler, and a packaging machine. You can purchase a complete production line or choose its supporting equipment. We can also provide you according to your needs. Provide relevant supporting equipment to ensure a smoother production process.
8. Types of macaroni production machine in the Market
There are many types of macaroni production equipment to choose from. According to the model, it can be divided into small, medium and large. According to the degree of automation, there are semi-automatic production lines, fully automated production lines, and can also be divided into single-screw and twin-screw production lines. Each device has its own characteristics, and there is always one that suits you. You can choose according to your needs.
9. Industries using macaroni production machine
The scope of application of macaroni making machine is very wide. In the food industry, it can not only be used to produce macaroni, but also can produce other types of products, such as pasta, hollow pasta, shell crisps's materials and molds. The shape has many choices.
10. How to Verify Quality of macaroni production machine
All spare parts are manufactured in a professional factory. The spare parts are tested by quality inspectors before the machine is installed. The finished extruder will run for half a day before shipment to ensure that the machine can run smoothly after installation in the customer's factory. All these strict inspection systems All to ensure the quality of the machine.
11. Macaroni production machine Validation Documents
Verification documents generally include installation confirmation (IQ), operation confirmation (OQ), and performance confirmation (PQ). Equipment verification includes a series of procedures for verification master plan, equipment verification plan, development of verification plan, training verification plan, implementation of verification plan, verification report, verification summary, and verification archiving.
12. How to Troubleshoot macaroni production machine
During the use of production equipment or for a long period of time, some failures are prone to occur, and repairs should be made to the failures that occur. The common failures and solutions of the macaroni production line are as follows:
(1) Before the formal operation, perform a trial operation first, run it for a few minutes, and check whether the various components can operate normally. If there is no malfunction, then proceed to the formal use.
(2) During the operation of the machine, if there is a sudden shutdown, you should immediately check the shutdown problem. Do not force it to start. Check whether the power supply is off or the equipment itself is off. Turn off the heating system to check the problem.
(3) If the power supply is out of power for a long time, the phantom head should be removed. It does not need to be removed for less than half an hour. For the equipment itself, check whether there is an overload phenomenon. If not, restore the circuit and check the inverter fault code. Solve the problem in a timely manner.
(4) Do not throw foreign objects or squeeze materials into the feed port to prevent damage to the equipment. The protective cover of the cutter part must not be removed during operation to avoid injury to hands.
(5) Do not reach into the powder mixing bucket during the operation of the mixer. If you need to check, stop the machine and check again. Add the raw materials to be stable, slow, and uniform to avoid leakage or unevenness.
13. Macaroni production machine Maintenance Process
For the use of the macaroni production line, we must pay attention to the daily maintenance and maintenance of the equipment, so as to extend the service life of the equipment to the greatest extent. Pay attention to the following matters:
(1) Regularly check the tightness of bearings and rotating belts to ensure the smooth progress of the production process.
(2) The conveying volume of raw materials must be within a certain range and not too much, otherwise the materials will not be discharged, causing spiral bending and box expansion.
(3) Regularly check the support rod fixing bolts to prevent the accidents of loosening, falling, and hurting people.
(4) After using the equipment for a period of time, pay attention to the use of gears, sprockets, ratchets and other parts, add lubricating oil in time, and pay attention to the appropriate amount when adding.
(5) After each use of the machine, it must be cleaned up, and the raw materials in the barrel should be tilted out in time to thoroughly clean the remaining raw materials.
14. How much macaroni production machine Cost
For the price of the production line, there are many factors that affect the price. The price of equipment with different models and different performances is also different, generally ranging from tens of thousands to hundreds of thousands. No matter the price, it is very reasonable. The discounts are also great, and they are definitely worth the money.
15. Future of macaroni production machine
In recent years, with the improvement of social living standards, people's consumption concepts have also changed. Cheap and affordable has been replaced by nutritional, healthy and safe consumption concepts. This transformation has brought new opportunities for the fermented pasta industry. At the same time, higher requirements are put forward for the development and upgrading of fermented pasta products.
As a healthy and safe food, macaroni has developed better and better, won a broad market, and occupies an important position in the food industry. Therefore, in order to better adapt to the development of the market, the macaroni production equipment is also proposed to be higher. The food machinery industry is also constantly exploring for this.
Macaroni production equipment came into being under this background. Its appearance has brought great convenience to food processing plants. It is widely used in the food industry and is a great gospel to the society. With its superior performance, its development is in full swing, and the market prospect is very broad.
16. About LOYAL
LOYAL is a machinery manufacturer with many years of production experience. The company brings together a team of experts and core R&D teams with decades of experience in this field. We have won with advanced technology, strict management, excellent quality and perfect service. good reputation.
Our products include single/twin screw extruded snack machinery, breakfast cereal and corn flake machinery, fish feed machinery, pet food machinery, macaroni making machine, fried food machinery, etc. We can provide individual equipment or complete factory layouts and lines, which are customized to meet customer requirements.
Through close cooperation with many scientific research institutes and universities, as well as continuous exchanges and cooperation with world-renowned companies in the same industry, we have established a strong technical force and a complete technical support system. Our products are well sold at home and abroad, and are widely supported and trusted by customers.
17. Our services
(1) All machines have been fully assembled and thoroughly tested and inspected before shipment.
(2) During the warranty period, we provide free maintenance for the main spare parts in accordance with the warranty agreement.
(3) We provide pre-sales technical consulting services, technical maintenance training and operation training services.
(4) Provide you with professional advice on the market, equipment, technology, materials, packaging, etc.
(5) We provide technical maintenance and repairs for third-party software and hardware products according to the warranty level of the third-party manufacturer.
(6) Assist you to select equipment, design process flow, improve workshop layout, if necessary, we can provide services in your factory.
18. Packaging and transportation
Each machine is packaged with very careful and tough materials. It is first packaged with plastic wrap, then with a film bag, and finally, packaged with a wooden box, and the top and bottom are reinforced with iron bars. In this way, all our machines can be well protected during long-distance travel by sea or train, and we can transport the machines by boat or train, according to your requirements.
The macaroni production line has the advantages of reasonable design, compact structure, simple operation, superior performance, and high degree of automation. It can bring good economic benefits and is very suitable for use in small and medium-sized processing plants.
If you have a need in this area, don’t hesitate to contact us as soon as possible. Our staff will solve any problems you want to know at any time. Your satisfaction is our pursuit. You can also visit our factory. We look forward to working with you very much.