Shandong Loyal Industrial Co.,Ltd.

Corn Flakes Production Line

Breakfast Cereal Making Machine
Breakfast Cereal Making Machine
Shandong China
Loyal
Corn Flakes Making Machine
Corn Flakes Making Machine
Shandong China
Loyal
KELLOGGS CEREAL MANUFACTURING EQUIPMENT
KELLOGGS CEREAL MANUFACTURING EQUIPMENT
Shandong China
Loyal
BREAKFAST CEREAL PRODUCTION LINE
BREAKFAST CEREAL PRODUCTION LINE
Shandong China
Loyal
CORN FLAKES PRODUCTION PROCESS LINE 100T/DAY
CORN FLAKES PRODUCTION PROCESS LINE 100T/DAY
Shandong China
Loyal

The corn flakes making machine has advanced snacks manufacturing process technology, combined with extruded snacks manufacturing process to develop and produce a fully automatic production line.
The corn flakes technology team has solved the existing small corn flakes making machine's difficult problems such as low output, low forming rate of corn flakes and poor taste of corn flakes.
Loyal corn flakes production line takes various kinds of cereals as the basic raw material and can also add various trace elements and food additives such as cocoa powder and powdered sugar according to the needs of corn flakes manufacturers.
The Loyal corn flakes production line is suitable for all kinds of maize flakes. Loyal corn flakes production line produces products for various maize flakes fields. It is the first choice of corn flakes making machine for major food manufacturers to expand the market.


Buying guide for corn flakes production line

The demand for corn flakes continues to increase, and the market prospects are still good. If you want to develop corn flakes production business, please contact us, hoping to become your friendly partner.
One of the largest corn flakes making machine manufacturers in China. All types of food corn flakes production process engineering projects with great prices and high quality. 116 countries and regions have our corn flakes production line customer. Loyal small corn flakes making machine can sent to customer with 15 days. Please believe our 20 years experience as a corn flakes making machine manufacturer. Get Free Quote Now. Advanced corn flakes manufacturing technology.

 

1. Will corn flakes gain weight?

Corn flakes can be eaten directly or processed into other foods. There are also many flavors of corn flakes. The most common are light corn flakes, sweet corn flakes, and salted corn flakes. The corn flakes machine can produce corn flakes of various flavors for consumers to choose from. As a very popular food, many people care about whether corn flakes will gain weight after eating corn flakes.
Generally speaking, as long as it is a scientific and reasonable diet, you will not gain weight. Corn flakes are rich in carbohydrates, which can provide a source of energy for the human body. In addition, corn flakes also contain a lot of other nutrients, such as vitamin B1, vitamin B5, and vitamin C, which help prevent certain diseases.
The dietary fiber content in corn flakes is also relatively high, which helps to reduce the blood sugar level of diabetic patients and lower the cholesterol level in the human body. There are other benefits of corn flakes. Therefore, as long as the diet is scientific and reasonable, eating corn flakes will not lead to obesity, and it is also beneficial to the body.
The Loyal corn flakes production line can be used in a variety of maize flakes, not only for breakfast with milk and coffee, but also for breakfast. Loyal will offer maize flakes set a factory for corn flakes making machine from A TO Z if you want to expand your corn flakes manufacturing industry!

2. Features of corn flakes production line:

1. The corn flakes making machine adopts frequency conversion speed regulation and has a high degree of automation.
2. The corn flakes production line has an advanced forced lubrication system to ensure a longer transmission life of the entire corn production machine.
3. The extruded snacks manufacturing process workshop technology has been continuously improved for many years. Combined with the automatic temperature control technology, the cleaning function of the corn production workshop equipment has been developed, and the Loyal automatic corn flakes making machine is more convenient to use.
4. With 20 years of corn flakes technology accumulation, the corn production equipment produced has a wide range of applications and can produce corn products of different types and shapes.
5. Every screw in the maize flakes making machine workshop is made of stainless steel and special technology, which has the advantages of durability, high pressure resistance and long life.
5.Industrial Solution Corn flakes manufacturing process industry solution, has a number of national innovation patents, Loyal offer Your full manufacturing technology of ready-to-eat cereals process technology!
Complete Solutions for small corn flakes making machine and corn flakes production line. You can contact us, Custom Industrial corn flakes processing line.

 

3. The main equipment functions of the corn flakes production line:

1. Mixer of corn flakes production line: Mixing various raw materials with a motor-driven stirring cage, automatic water adding device, and pneumatic discharge valve, mixing uniformly, quickly, and without leakage.
2. corn flakes making machine (Twin-screw extruder): extrude the raw materials from the mold to produce corn flakes or other foods of the required shape and size, which is composed of a feeding system, an extrusion system, a cutting system, and a heating system.
3. Tablet press of corn flakes making machine: the puffed corn kernels are pressed into corn flakes, the motor drives the two pressing rollers to rotate in opposite directions, and the speed of the pressing rollers is adjustable.
4. Special Corn Flakes Making Machine Dryer: Puffed food has a certain amount of moisture. During the drying process, the heating source can be electricity, gas, steam, and fuel.
5.Industrial Air Dryer: high-pressure blower sprays hot air to make corn flakes instantaneously puffed and foamed. The product will be more crispy after hot air baking.
6. Seasoning machine of corn flakes manufacturing machine: used to season food to make the final product taste more delicious and better.
7. Packaging machine of maize flakes making machine: used for final packaging of the produced food, and then sold.
Each piece of equipment in the corn flakes production line has its own merits and cooperates with each other to realize 24-hour continuous production. Produce higher quality corn flakes. The corn flakes making machine manufacturers has also developed various models and specifications for corn flakes and will also provide customized corn flakes plant equipment services to allow more food processing plants to purchase the most suitable production line.

 

4. How to choose corn flakes

1. Made from Whole Grains
Corn flake making machines use whole grains to make corn flakes like oats, brown rice or corn flour as the first ingredient, most of which are above 70%. When using a corn flakes making machine, you can choose to make cornflakes that consist of a variety of grains. You can eat several types of nachos together or eat different types of nachos.
2. Pay attention to whether you add too much sugar
Corn flakes made from the corn flakes making machine sometimes have too much sugar, and some have extra sugar, such as honey, maple syrup, caramel, glucose syrup, etc. If there is no other rich food pairing, a nutritious breakfast becomes dessert. Under the principle of moderation, the sweetness and specific sweetness can be selected according to personal preference.
3. The corn flakes making machine will destroy some nutrients during processing
During the processing of the corn flakes processing line, some nutrients may be destroyed during the extrusion process of the corn flakes making machine. Compared with corn, corn flakes are slightly less nutritious, but their nutritional value is still relatively high, and they are very good foods. It can be a great milk companion, especially for kids who aren't interested in milk. Try some odd-shaped nachos to appeal to kids
4. Look at vitamin and mineral content
Many corn flakes made by corn flakes making machine are added with a variety of vitamins, minerals and other trace elements, such as iron, vitamin C, etc. Depending on your situation, some nutrient-fortified tortilla chips can be prioritized. For example, if you have iron-deficiency anemia, you can choose an iron-supplemented oatmeal breakfast.
5. Look at the cellulose content
When using a corn flakes making machine to process corn flakes, you can choose corn flakes with higher cellulose content first on the basis of choosing low-sugar corn flakes. The human body has a high demand for fiber. For breakfast, if the content of corn flakes is not enough, you can add some nuts, dried fruits and vegetables when brewing to ensure vitamin supplementation.

 

5. What is the material of the corn flakes production line?

The entire corn flakes production line is made of food-grade stainless steel. The food-grade stainless steel and conveyor belt selected by the technicians of Shandong Loyal Industrial Co.,Ltd. are all food-grade materials. The accessories of our corn flakes making machine are also well-known domestic brands.

 

6. What are the advantages of the corn flakes production line?

1. The corn flakes making machine is made of food-grade stainless steel, which is durable and has a long service life.
2. The corn flakes making machine adopts PLC control system, the operation is very simple, and the workers can easily get started after simple training.
3. The production method of the corn flakes making machine is fully automatic and the production efficiency is very high.
4. The corn flakes making machine adopts energy-saving design, and the energy consumption is low in the production process, which can reduce the production cost.
5. The corn flakes making machine can process a variety of breakfast cereals and has a wide range of applications.
Corn flakes production lines have outstanding performance and advantages, and the produced corn flakes are of very high quality in practice. flakes making machine consists of mixer, extruder, dryer, tablet press, oven, seasoning machine, conveyor, packaging machine, each with different uses.

7. Comparison of corn flakes production line and traditional processing methods

1. The corn flakes processing line adopts advanced extrusion technology to ensure that the corn flakes do not puff after being cooked, and the taste is richer and more nutritious than traditional processing methods.

2. In terms of production efficiency, the corn flakes manufacturing machine is fully automatic, far more efficient than traditional processing methods, which means that we can produce and process more products to meet more orders.

3. In terms of hygienic quality, the maize flakes making machine adopts food-grade stainless steel and a self-cleaning system, which can guarantee the hygienic quality of the production process, there is no pollution in the production process, and there are no "three wastes" problems, which can effectively help us realize green production.
 

8. How to reduce the failure of the corn flakes production line?

First of all, do a good job in the maintenance of the corn flakes manufacturing machine, regularly clean the dust on the maize flakes making machine in the corn flakes production line, and add lubricating oil. The second point is to promptly check whether the corn flakes maker machine is faulty or has hidden dangers. The third point is that if there is a problem with the maize flake machinery, it must be solved by contacting the technical personnel in time, and it cannot be ignored. Otherwise, more serious failures will result.

9. How to clean the corn flakes production line

1. Before the corn flakes making machine is ready to be cleaned, check whether the power supply is cut off to ensure the personal safety of the cleaning personnel.

2. When cleaning the corn flakes manufacturing machine, pay attention to the details and clean the edges and corners. Thorough cleaning keeps food safe.

3. When cleaning the corn flakes making machine, pay attention to avoid damage to the machine, in order to prolong the service life of the corn flakes production line and ensure the safety of the equipment.

The above three points are the three safety issues that need to be paid attention to when cleaning the corn flakes production line: personal safety, food safety, and machine safety. Only by starting from the details can we produce better products.

10. What is the price of the corn flakes production line?

We receive orders for more than 100 corn flake production lines every month. To this end, we can purchase materials and produce corn flakes production lines in large quantities, thereby saving production costs for customers, so we have very competitive prices in the market.

We support every customer to start a business at a favorable price. You can research and find that our prices are the best in the market.

11. What if a novice can't operate the machine?

We'll let our technicians walk you through how to use the maize flakes making machine. During the pandemic, we will also visually show you how to operate each button through recorded videos and videos explaining the operation. We will explain the function and function of each corn flakes processing line from beginning to end in this article.

 

12. How to make corn flakes easily?

The corn flake production line adopts PLC operating system and advanced mechanical structure to realize fully automatic production - continuous feeding, automatic flattening, automatic cutting, and cross-cutting. Compared with traditional hand-made methods, our corn flakes production line reduces a lot of production costs and improves production efficiency.

By changing the raw material formula, the corn flakes production line can produce many different types of products. Corn flakes can be round, square, semi-circular and triangular in shape.

13. Can be eating corn flakes lose weight?

1. Corn contains a lot of calcium and vitamins, which can lower cholesterol and reduce fat production.

2. Corn also contains magnesium, which can promote intestinal peristalsis and prevent constipation.

3. Corn is more resistant to hunger, and proper eating will make people feel full, which will reduce the intake of other foods.

 

14. Maintenance work of corn flakes production line

1. Troubleshooting of the corn flakes making machine: If the corn flakes manufacturing machine fails, it must be solved immediately. The corn flake production equipment must first be shut down to ensure the safety of workers on the corn flakes production line. Many glitches are caused by the accumulation of time, and all problems should be solved immediately.

2. Dust removal of corn flakes making machine: As we all know, the corn flake production line of the factory has been working continuously, so the long-term use of corn flakes processing line will leave a lot of dust. If the dust is not cleaned up in time and continues to work, in addition to a certain impact on food safety, it will also affect the operation of the entire equipment. There is also a major problem with the heat dissipation of the motor. The dust blocks the heat dissipation holes, so that the motor continues to process at high temperature, which seriously affects the service life of the motor. It is essential to carry out the necessary maintenance work. Remove all dust from the outer layers of the corn flake maker and let the engine run. Continuous machining will not affect the motor even if the operating temperature is released.

4. Lubrication of accessories of corn flakes making machine: The internal parts of corn flakes making machine play an important role in the performance of the whole machine, but under continuous processing, the wear of accessories is intensified, and necessary lubrication is required. It can reduce the wear degree of accessories and play a specific protective role. Extend the life of the equipment.

15. Development prospects of corn flakes

Snack food is a component of informal meals and meals, and there are many consumer groups and markets at home and abroad.

 

Snack food has many types and forms, using a variety of raw materials and processing technologies. There are close ties with other branches of the food industry. At present, with the development of society and economy, the concept has also been broken through, and "Lunchable" snack foods have appeared, which has expanded the application fields of snack foods.

 

The proportion of snack food in household food consumption has increased, and the boundary between dinner and casual dining has become increasingly blurred. Consumers' out-of-home food consumption reached 8.06 billion euros in 2007, increasing 1.13 billion euros over 2002. The growth rate of snack food consumption was 2.8% from 2002 to 2006, while the growth rate of dinner food was 2.1%. As a manufacturer and retailer, we must adapt to the changes in consumers' eating habits, meet their needs for healthy snacks, and develop a mixture of dinner and snack foods.

 

16. Services of Shandong Loyal Industrial Co., Ltd.

Pre-sale

loyal provides you with a suitable solution, which is useful and convenient.
loyal produces the products you need in the factory, and you can buy them without hesitation.
loyal provides you with factory design and processing line layout, as well as the design of water, electricity, gas, etc.
loyal has an experienced technical team that can meet customers' individual needs and produce customized machines for you.

Consulting services before, during and after-sale

Project planning and design service of corn flakes making machine.

Debug the corn flakes making machine until everything is normal.

Long-distance transportation of management equipment from the corn flakes making machine manufacturers to the buyer's designated location.

Train corn flakes making machine maintenance and operation personnel.

New corn flakes manufacturing process and formula.

Provide a one-year complete warranty and lifetime maintenance service.

 

17. Why choose the corn flakes production line of Shandong Loyal Industrial Co.,Ltd.

Because Loyal can guarantee not only quality problems but also provide perfect after-sales service of corn flakes manufacturing machine, we have not only microwave drying equipment but also a variety of food machinery for customers to choose from. Our maize flakes making machine has been exported to many countries and regions and received good feedback from customers. Loyal will solve problems for customers as soon as possible, and our equipment will hardly have any problems under normal use.

And Loyal has not stopped. Loyal is still doing a lot of learning and absorbing advanced production technology at home and abroad, innovating and upgrading our corn flakes making machine, making our flakes making machine more advanced and efficient.

Shandong Loyal Industrial Co.,Ltd. took the lead in passing the ISO9000 quality system certification, and its products passed the CE certification.

Shandong Loyal Industrial Co.,Ltd. has a strong technical force, rich experience in corn flakes production line, and a group of professional R&D personnel. Loyal is a technological and industrial manufacturer integrating design, production, and sales. Loyal has won the trust and praise of customers at home and abroad with a high degree of professionalism, advanced design concepts, reliable product quality, and a perfect after-sales service system. Loyal will provide new and old customers with more practical and intelligent products with a "professional design attitude and meticulous manufacturing concept."

Thank you for your trust and support!

How Does The Cereal Flakes Production Line Work?

 The ingredients are heated, cooled, mixed and sheared in a combination in the Corn Flakes Production Line. The extruded pellets are pressed and dried in the rolling unit. The flakes are then coated. Finally, the flakes are dried, cooled and packaged.
If you have corn flakes manufacturing business plan,please check this sheet :

Corn Flakes Manufacturing Process Flow Chart
 

Mixer Screw Conveyor Twin Screw Extruder Air Conveyor Tablet Press Air Conveyor Dryer

→ Elevator → Hot Air Baking Machine → Seasoning Machine → Dryer → Cooling Machine → Packaging Machine

Mixer

Premix Grains, Minerals And Vitamins, Salt, Milk Powder, Emulsifiers Are Fed,
Mixed And Conveyed In A Preconditioner Which Hydrates And Heats The Mixture
To Start The Gelatinization.

Twin Screw Extruder
corn Flakes Making Machine

The Partially Cooked Product Is Introduced Into The corn flakes making machine.
The Corotating Screws Mix The Pre-Moistened Powders With A Malt Syrup, Injected Directly Into The Extruder ;.
The Heat Generated By Viscous Dissipation And The Controlled Shear Generated By The Screws Geometry Provide The Required Thermo-Mechanical Treatment To The Preparation.
An Advanced Cooling System Precisely Adjusts The Temperature In Each Barrel Module.
The Homogeneous, Pasty And Cooked Product Is Pushed Throughout The Die Which Forms Continuous Unexpanded Strands.

Tablet Press OF corn flakes making machine

After A Short Cooling Period, The Products Are Tempered, Cut And
Flaked Using A Flaking Device Consisting Of Two Thermo-Regulated And Counter-Rotating Cylinders.

Hot Air Baking Machine
→ Seasoning Machine
→ Dryer

They Are Then Transferred To A Dryer / Toaster And Cooled Before Being Stored And Packed. An Additional Coating Operation May Be Applied To Add,- For Example, A Sweet Syrup, Before Drying And Cooling.

Corn Flakes Are A New Type Of Breakfast Food With High Nutritional Value.

After continuous production and practice, the corn Flakes Production Line adopts twin-screw extruder continuously, and the granulation molding is also completed on the extruder at one time. After pre-drying and tableting, the product is more uniform and tastes better.
The high roasting temperature makes the flavor of the product more prominent.
Corn Flakes Production Line mainly uses grain as the basic raw material, which is processed by cooking or extrusion process, and the shape is granular, flake, or animal shape.
Corn flakes breakfast cereals are fortified with many trace elements, such as vitamins and minerals, as well as cocoa and sugars, such as honey, maltose, and more. It can be eaten directly after mixing with milk, coffee, yogurt or energy drinks.How Much does corn flakes making machine cost?
If you want to order corn flakes making machine set a factory for complete process plant from a to z !
Many corn flakes manufacturers of corn flakes ask me how much it costs of corn flakes making machine?

2021 Cost Of Corn Flakes Production Line
Corn Flakes Making Machine Price

Equipment Of Line

Qty.

Unit Price ($)

Max Price

Flour Mixer

1 Set

Us$850.00

Us$1,700.00

Screw Conveyor

1 Set

Us$1,200.00

Us$2,400.00

Ly 65l Double Screw Corn Flakes Making Machine

1 Set

Us$7,500.00

Us$15,000.00

Vibrate Cooler

1 Set

Us$1,400.00

Us$2,800.00

Air Conveyor

1 Set

Us$750.00

Us$1,500.00

Flake Machine

1 Set

Us$16,000.00

Us$32,000.00

Air Conveyor

1 Set

Us$750.00

Us$1,500.00

Three-Layers Dryer (Gas)

1 Set

Us$10,300.00

Us$20,600.00

Hoister

1 Set

Us$900.00

Us$1,800.00

Vibrant Feeder

1 Set

Us$1,200.00

Us$2,400.00

Lyk-G Hot Air Roaster

1 Set

Us$19,200.00

Us$38,400.00

Melting Sugar Jar

1 Set

Us$2,000.00

Us$4,000.00

Sugar Coating System

1 Set

Us$7,000.00

Us$14,000.00

3 Layer-Drying Machine(Extended Type)

1 Set

Us$9,500.00

Us$19,000.00

Cooling Conveyor of Corn Flakes Making Machine

1 Set

Us$1,000.00

Us$2,000.00

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