If you love fried snacks and feel that fried snacks are prevalent in your market, you want to make fried snacks and start a business of fried snack machinery. Then please read on. All the questions about fried snacks and fried dough snack machines will be answered below.
1. Why Fried Snacks Are Popular
Fried snacks have various types, cute shapes, convenient eating, crispy and delicious, and trendy among the crowd. The shapes can be made differently, like sticks, square sheet rib chips, diamond chips, wavy chips, pillow shapes, animal shapes, and bugles, etc., so it is trendy.
4. How to Mass Produce Frying Snacks
Fried snacks are one of the most popular snacks, and nowadays, they have become a popular snack worldwide, with a promising market prospect. In the competitive market, manufacturers want to improve production efficiency to expand production, which is an effective way to seize the market. At the same time, in the technology now, if you want to mass-produce fried snacks, you need to use a professional fried dough extruder machine.
The larger the machine, the bigger the capacity, but the actual production of each manufacturer will different, which requires manufacturers to choose the equipment that best meets their production needs based on their actual situation, including the size of the production site or warehouse, the expected demand, the size of the machine, etc. In addition, production capacity will also determine the level of automation of the equipment. For a factory, the use of fully automated production equipment is essential.
5. The Key Machine Of High Quality Automatic Continuous Fryer Crispy Fried Dough Extruder Machine
(1) It's the central part of the dough extruder machine. It includes a feeding system extrusion system, rotary cutting system, heating system, transmission system. Puffing&cooking the mixed material with the high temperature and high pressure, then push out extruder to different shapes through the molds.
(2) The main extruder adopts frequency speed controlling with high automation and stable per-formation.
(3) The screws are made of alloy steel, a special craft, durable usage, high pressure, the screw life is longer. Adopting the building block structure and combining willingly according to the different demands.
(4) The forced lubrication system can guarantee the equipment transmission life longer.
(5) Auto-temperature control system makes the temperature control more direct viewing and the parameter more precise.
(6) Self-cleaning, when stopping, can be cleaned without disassembling.
(7) According to different screw design rates to total another technology request.
(8) This equipment has a comprehensive material, multi-shape products, and flexible collections.
6. Benefits of Fried Dough Extruder Machine
(1) Fully automatic: Highly automatic, save labor for the manufacturer.
(2) Muti-functional: Can produce many different types of snacks by changing molds or shaping machines, such as chips, sticks, buggles, Doritos, etc., which is much profitable.
(3) Flexible placement: Can be placed according to different factory situations.
(4) Environmental protection: No waste, no pollution for air and water.
7. How Much Fried Dough Extruder Machine Cost
The machine is an automatic frying line that can produce fried snacks of different output, such as shrimp paste, fried sticks, square pellet, chips, etc.
A standard production line includes mixer, screw conveyor, twin-screw extruder, cutter, hoister, continuous fryer, deoiling machine, flavoring line, etc.
We have capacity of 120-150 kg/h, 150-180 kg/h, 180-200 kg/h, 200-250 kg/h, 300-400 kg/h, 500-800 kg/h, 800-1000kg/h etc.
The price of different specifications of the equipment is different. We can recommend the most suitable production line for you according to your budget and needs. Please rest assured that we will help you get the right machine at the most affordable price.
8. Raw Material of Fried Dough Extruder Machine
Rice flour, cornflour, flour, or their mixtures are the main raw materials. After you buy our machines, we will also provide you with detailed and professional formulas.
9. Products Made from Fried Dough Extruder Machine
Shape: The shape can be changed by changing the mold, forming machine, and cutting machine: strip, corrugated square sheet, diamond sheet, wave sheet, pillow shape, horn shape, etc.
Style: crispy rice, salad strips, salad slices, crispy corners, crispy corners, etc.
10. Machine material of Fried Dough Extruder Machine
All machines are made of stainless steel, and the screws are made of alloy steel. The production line has a reasonable design and a high degree of automation.
11. Voltage of Fried Dough Extruder Machine
Three-phase: 380V/50Hz, Single-phase: 220V/50Hz, we can also customize according to the local voltage of the country where the customer is located
12. What Can Be Made By Fried Dough Extruder Machine
Our fried bugle chips snack machine can produce fried snacks in different shapes, such as strips, horns, small fish shapes, round shapes, and so on. And the key part in this production line - extruder, is an important machine for producing various snacks. It can also produce all kinds of puff snacks, pet food, fish feed, corn flakes, etc. It needs to be operated by changing molds, plus dryer, etc. If you are interested, please feel free to tell me, and I will introduce you in more detail.
13. Future of Fried Dough Extruder Machine
With the public's living standard and quality improvement, national support, the government's increasing attention to food safety intensified the rapid development and diversification of food machinery, especially for fried bugle chips snack machines.
The bugles crispy production line products and technology is changing day by day, fried snack food machinery market this super gold mine is gradually emitting eye-catching golden light. If you want to start a food business, fried food machinery is a good choice. Shandong Loyal Industrial Co.,Ltd., both in terms of technology and machinery prices, can give you the most satisfactory answer.
14. Are The Products Produced by Fried Dough Extruder Machine Healthy?
Our fried dough extruder machines are made of food-grade materials, including food-grade stainless steel. So we can be sure that the product is healthy and clean after production. In the frying process, you can choose good quality cooking oil, which further ensures that the products produced are crispy and tasty, healthy and delicious, in line with the public taste.
15. What If I'm Worried That I'm New in This Field?
We understand your concern. In fact, many of our customers are new, do not worry, we will provide you with a complete set of programs and professional services, if you have any questions can always contact us, our sales staff and engineers are very professional and responsible, our company was established many years, the bugles crispy production line sold to many regions. We have CE, ISO, SGS, and a variety of patent certificates, which will undoubtedly help you grow in this new business. We are sure to try our best to help you prosper in this new business.
16. Maintenance Process of Fried Dough Extruder Machine
(1) Fault handling: If the equipment failure problem must immediately begin to solve the work, you first need to stop the equipment, first to ensure the safety of production line workers. In fact, many small failures are caused by slow accumulation, so the problem should be solved immediately.、
(2) Dust cleaning: As we all know, the production equipment in the factory has been continuous work, then the long-term use of production equipment will certainly leave a lot of dust. If not timely cleaning dust and continuous work, in addition to a certain impact on food safety, but also affect the operation of the whole equipment. Motor heat treatment is also a big problem, dust blocking heat dissipation holes so that the motor continues to complete processing at high temperatures, the motor life is seriously affected. The necessary maintenance work is critical to remove all the dust from the outer layer of the equipment so that the motor operating temperature is released even if the continuous processing is not affected by the motor.
(3) Parts lubrication: The internal composition of the equipment accessories play an important role in the performance of the machine. But under continuous processing, the effect of wear and tear of accessories intensified, the need for the necessary lubrication was added, both to ease the degree of wear and tear of accessories but also to play a certain protective role to extend the service life of the equipment.
17. How to Troubleshoot Fried Dough Extruder Machine
Cleaning and maintenance:
After a long time of use of fried dough extruder machine, if not timely cleaning residual food crumbs and oil, not only will it cause food safety impact, but also cause some impact on the equipment. In all large factories, the cleaning and maintenance of equipment are necessary to exist, timely cleaning of food equipment reduce failure problems, extend the life of the production line equipment, and bring you higher benefits.
After using the fried dough production line, the fryer must be cleaned. The specific method is to wait for the oil to cool and then put out the oil, then pour in water to boil the water, sprinkle two large handfuls of edible alkali powder, cook for 5-10 minutes, and then drain the water.
Of course, some incorrect operations can have serious effects on the equipment or lay the risk of serious safety accidents. Frequent cleaning to reduce failure is important but must be the necessary training work for staff to familiarize themselves with the operation of the equipment to make the correct operation to reduce the occurrence of failure.
18. Support Equipment to Buy with Fried Dough Extruder Machine
Cooling conveyor: Cooling the finished snack chips to make them more crispy.
Packing Machine: Packing the snacks into different packing styles.