Product Details

Soya Badi Making Machine

Place of Origin Shandong China
Brand Name Loyal
Certification CE,ISO9001,SGS,BV
Model Number TVP 52 TVP 70 TVP 75 TVP 90
Min.Order Quantity 1 set/Soya Badi Making Machine
Price Contact us
Packaging Details Wooden case or wooden pellets depended on clients' requirement
Delivery Time 45 working days
Payment Terms T/T,L/C,D/P
Supply Ability 45days /soya badi production line

Product Features

Tissue-shaped soy protein is a food prepared from soya badi manufacturing process,it is also named soya nuggets & chunks and use soy protein isolate and soybean defatted soy flour as raw materials. Defatted soybeans, 70% protein soy flour, separated soy protein, etc. are mixed with water, food additives, etc. The soya badi manufacturing process by crushing, stirring, heating and direct Steam-strengthening pretreatment, followed by physical processing such as mixing, extruding, shearing, and forming through an extruder.

While sterilizing raw materials, protein organization, starch alpha, and enzyme passivation during the extrusion process Such as chemical treatment, melting, high temperature treatment, cooling, drying and other heat treatments, due to its good water absorption and oil retention.

soya bari manufacturing process

Soya Badi Manufacturing Process

Isolated Protein/Textured Soya Protein/Vegetarian Soya Meat can be used as a substitute for meat to make various flavored vegetarian foods, and protein is added to meat products , It can increase the color, aroma and taste of meat products, increase the content of protein, and promote the integrity of particles, so it is also an ideal additive for meat products.

soya badi machine Technical Parameters

Model

Installed Power

Power Consumption

Throughput

Dimension

TVP 52

 68kw

51kw

50~150kg/h

23000×3100×2800mm

TVP 70

194kw

145kw

150~400kg/h

27000×3200×3100mm

TVP 75 

131kw

 98kw

200~350kg/h

25000×3100×3100mm

TVP 90 

 240kw

180kw

400~800kg/h

24000×4400×2800mm

soya badi manufacture process for sale

Soya Badi Manufacturing Process

The quality requirements of finished soybean tissue protein

ISOLATED PROTEIN QUALITY REQUIREMENTS

Uniform surface color

No hardness

Flexible

With water and oil absorption

Porous sponge

Vegetarian Soya Meat Specifications

protein (N×6.25, dry basis) ≥50%

moisture ≤8.0%

coarse Fat (dry basis) ≤2.0%

Crude fiber (dry basis) ≤3.5%

Ash (dry basis) ≤7.0

SOYBEAN MEAT/ BARI MANUFACTURING PROCESS

Sample of soy protein production line

SOybean Meat/ Bari Manufacturing process and product specifications

Soybean tissue protein is mainly through a twin-screw extruder, defatted soybean, concentrated soybean protein or separated soybean protein, adding a certain amount of water and additives to mix evenly, forcibly heating, pressurizing, and extruding to make the protein molecules. Soya nugget are neatly arranged to produce a tissue structure in the same direction, and at the same time solidify to form fibrous protein and have a similar chew to meat.

Soya badi Processing line technology flow: 

peeling—crushing—mixing powder—extrusion and puffing—cutting and forming—conveying—baking—oil spraying and seasoning—packing

soya badi production line process

Soya Badi Processing Line Technology Flow

Peeling machine     

After the low temperature soybean meal is crushed, the particle size reaches more than 80 mesh

Milling machine

Add different raw materials and auxiliary materials to the powder mixer according to the proportion to mix various materials. After starting to mix all the materials, add water to mix evenly.

Mixing machine

Mixing raw materials as recipt for Soya Nuggets (Badi) Making Machine.

Twin Screw Extruder     

During the soya badi extrusion process, the material is placed in a sealed barrel equipped with a screw (spindle). When the screw rotates and performs a compound motion, due to the friction of the soya bari manufacturing process, the shear force inside the material, and The heat energy from the outside of the barrel gradually increases the temperature of the material and reaches a high temperature state; and because the material is in a sealed state, high pressure is generated as the sealing volume changes and the temperature increases, so the dual role of the material at high temperature and high pressure. Next, it gradually becomes the gel state of the overheated rheology, and obtains a lot of energy, changing the original physical and chemical properties. When the material is extruded into the normal temperature and pressure state through the die, a large amount of energy is released instantly, and the volume expands rapidly. The twin screw extruder is equipped with a mold at the end, and the mold can be replaced to make the product form a different shape

Cutting And Forming Machine

After the soya badi is normally extruded from the die head (no foreign matter, good expansion), turn on the rotary cutting motor (start the motor after setting the knife), then close the rotary cutting cover, adjust the rotary cutting speed, and cut the product into the desired shape and shape after the variable speed knife length

Conveyor

The shaped product is cooled by the conveyor belt and sent to the automatic industrial oven

Baking Machine

Drying time and temperature can be adjusted, temperature control is divided into four upper sections, the first section 35-40 ℃, the second section 115-120 ℃, the third section 90-100 ℃, the fourth section 85-90 ℃ . After general drying, the moisture content of the material is below 5%-7%

Oil Spraying And Seasoning Machine

After the oil is sprayed, the material enters the condiment machine, the two-layer cylindrical structure, and the spiral channel between them. When the product is suspended and rotated in the spiral channel, it is sprayed with a certain concentration of seasoning powder in the air flow. The ingredients and spray materials can be selected according to different tastes.

Packing Machine

After drying and cooling process, it is screened by vibrating screen into the finished product warehouse and packed into bags.

 

Soya badi Processing technology flow

Soya Badi Manufacturing Process

 

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