Pre gel starch production line adopts the twin-screw extruder technology to process the corn starch, cassava starch, or potato starch to pre-gel starch by changing the performance and function of the raw material. Hot extrusion process with high temperature, high pressure, short time, low moisture. Compared with traditional production processes, this type of production process is shorter, that can reduce production costs and energy Pre gel starch machine with the advantage of high efficiency, small footprint, convenient operation, no sewage generation, environmental protection. The twin-screw extruder has higher mixing efficiency, ood process control. It is an economical and feasible processing method for the rapid and continuous production of various modified starch.
Pre Gel Starch Production Line
WHATS THE USAGE OF THE PRE GEL STARCH?
| Introduction of modified starch machine | ||
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Item no. |
Usage |
Function |
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1 |
Food |
It can be used in the food industry to save heat treatment and require thickening and shape retention In other aspects, it can improve the quality of cakes and stabilize the internal organization of frozen foods. Pregelatinized starch is mainly used in the food industry to make soft puddings, gravy fillings, syrups, dehydrated soups, seasonings, and marshmallows. |
|
2 |
Fish feed |
Pre gel starch can keep good shape of the feed pellet ,Pregelatinized potato starch is the best fish feed binder, generally added at 20% |
|
3 |
Cosmetic |
Gelatinized starch is used to replace talc and starch to make new talcum powder. In addition to the characteristics of ordinary talcum powder, it also has the characteristics of good skin affinity and strong water absorption. |
|
4 |
Pharmaceutical industry |
Balancing substances, bonding.Stsrch can reduces unnecessary side effects caused by the addition of other binders. In addition to meeting the medical requirements, the tablets produced with this new formula also have the characteristics of high strength after molding, easy digestion and dissolution after taking, and no toxic and side effects. |
|
5 |
Others |
Used as a sand binder in metal casting; widely used as a sizing agent in the textile industry; used as a water quality coating in the construction industry; etc.; used in the oil industry to drill mud in oil wells to increase water storage and viscosity |
Modified starch machine application
HOW TO MAKE PRE GEL STARCH BY PRE GEL STARCH PRODUCTION LINE?
PRE GEL STARCH MANUFACTURING PROCESSING:
Flour Mixer-Screw Conveyor-Double Screw Extruder-Air Conveyor-Three-layer Oven-Automatic Grinding System-Packing machine
PRE GEL STARCH PRODUCTION LINE DESIGN
The Details of Starch Production line
| FUNCTION OF EACH MACHINE of PRE GEL STARCH PRODUCTION LINE | ||
|
No. |
PRE GEL STARCH PRODUCTION LINE |
FUNCTION OF EACH MACHINE |
|
1 |
Flour mixer |
Mixing the flour material and water uniform together |
|
2 |
Screw conveyor |
Deliver the material by screw to next device-twin screws extruder |
|
3 |
Twin screw extruder |
Extrusiong the material to change the starch performance and function,with hot extrusion process with high temperature, high pressure,Its the mainly equipment in the pre gel starch processing. |
|
4 |
Air conveyor |
Deliver the ball material came from extruder to drying machine,with air blower |
|
5 |
Belt type drying oven
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Remove the moisture inside the puffing material by heating, Heating source can be electrical,gas or diesel. Continuous deliver, belt speed adjustable. It can be 3-layers,5 layers or 7 layers depend on customers required. |
|
6 |
Hoister |
Deliver the dried material to next device. |
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7 |
Grinding system |
Grinding the puffing material to powder.304 material,the finished powder thickness can be changeable |
|
8 |
Packing machine |
Packing the pre gel starch into bags. |
|
9 |
Molds of extruder |
Molds on the extruder |
|
10 |
Control cabinet of extruder |
Control the twin-screw extruder. Adopt famous inventor and electrical parts |
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11 |
Control cabinet dry oven |
Control the belt type drying oven Adopt famous inventor and electrical parts |
APPLICATION OF TWIN SCREW EXTRUSION MACHINE
As the host of the pre gel starch production line , the twin screw extruder has a very important role. In addition, by adjusting the process and formula, the twin screw extruder can also produce the following products
.
Application for modified starch machine
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Application for Twin Screw Extrusion |
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Puffed Snacks |
Cereals Snacks |
Chips Food |
Baby Food |
Pet Food |
Aquafeed |
|
-Direct Expanded Snacks |
- Breakfast Cereals |
-Multigrain Corn Chips |
-Nutrition Baby Powder
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-Dog Food
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– Floating Fish Feeds |
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