Product Details

Corn Puff Snacks Making Machine

Place of Origin Shandong,China
Brand Name Loyal
Certification CE,ISO9001,SGS,BV
Model Number Snacks making machine
Min.Order Quantity 1 set/puff making machine
Price Contact Us
Packaging Details Wooden case or wooden pellets depended on clients' requirement
Delivery Time 30 working days
Payment Terms T/T,L/C,D/P
Supply Ability 30days /corn puff extruder machine

Product Features

Corn Puff Snacks Making Machine is used for making various of puff snacks, corn puffs,chocolate filled bar,cream filled pillow, bread snacks and so on. snack food machine with corn and rice or others different grain powder as the raw material . The main machine of snack production is twin screw extruder, the puffs food produced from puff snack extruder is the semi-finished products.
This puffed food processing machine can finish mixing, extruding, shaping, core-filling, cutting, baking and flavoring in one-pass operation automatically. After the final snack food processing, the products become extremely even and crisp. This snacks production machines is a good quality corn puffed extruder snack machine.

corn puff extruder machine designHow does the snacks to make FROM PUFF SNACKS MAKING MACHINE

The primary step in the food machinery manufacturers of puffy snacks is the extrusion of the grain mixture.Controlled weights of flour, ingredients and water are introduced into a batch mixer, according to the recipe for the end product. The mix is fed continuously and uniformly to the extruder and cooked at the right level.  Using a tapered screw, the extruder forces the mixture against the inside of the extrusion chamber, creating a shearing effect when pressure is increased. Steam jackets line the extrusion chamber to assist in cooking the meal mixture. When the sncks food materials reaches the die it is hot, elastic, and viscous. The moisture is liquid under high pressure but changes to steam as it reaches lower pressure on the other side of the extrusion process. The result is that the powder materials expands and puffs up as it moves through the die.

Some other puffy snacks is shape, after being extruded, the cooked dough is sliced either at 45° or 90°. Snack food machine manufacturers uses an innovative and specifically designed flexible cutting system, which is ideal for slicing extruded bread snacks. Cut products are conveyed to a temperature and humidity controlled belt dryer to reach the targeted level of moisture content and crispiness. Dried bread snacks are then seasoned.

corn puff making machine manufacturing process

INTRODUCTION OF PUFF extrudER MACHINE FROM food processing machinery manufacturers:

Snack Food product  manufacturing process flow chart

1

Flour Mixer

Mixing materials

2

Screw Conveyor

Transfer mixed raw materials from Mixer to Twin screw Extruder

3

Twin screw extruder

Extruding snacks Food

Advances in extruder die and cutter designs also give processors an entirely new set of templates to create innovative shapes. Filled snacks can be made on the same production equipment as directly expanded snacks using the co-extrusion add-on kit.

4

Shape cutting machine

Shape cutting machine are ancillary equipment located at the output of extruders, which cut the product after it has gone through the die. Once cut, granulators also ensure the conveyance of the product to downstream equipment on the extrusion line.

 

Food manufacturers in many countries have adopted twin-screw extrusion systems to make different shaped snacks like bread snacks because they offer end-to-end production in a single line, with processing advantages over traditional bake-and-toast batch processing:

- Greatly reduced processing time and higher productivity

- Easy changeover and cut changes, using exclusive flexible cutting system

- Flexibility to process a wide variety of bread snacks and croutons for soups and salads

- Intensified processing, resulting in reduced energy and water consumption, contributing to Sustainable Development

- Process control to produce high-quality products with consistent features and flavor

- Variable output, custom-designed to produce from 180 kg/h to 700 kg/h

- Hygienic design of lines

5

Core filling machine

 Filled snacks can be made on the same production equipment as directly expanded snacks using a co-extrusion add-on kit.

Other advantages include:

--Ingredient flexibility for extruded snacks recipes

Processing of a wide range of raw materials for both outside shells and fillings

Wheat flour is commonly the major ingredient for the outside of filled crispy flat breads, often blended with rice, corn or other grains, such as barley, oats and rye, and they can also be gluten free. Other ingredients, including sugar, salt, milk powder, colors and oil, are generally added for their specific functional and taste properties.

Common fillings include chocolate (dark, milk or white), vanilla, jams, peanut butter and various fruit pastes: dates, prunes, berries, apples, etc.

 

--Quick changeover between product runs

--Production of various of traditional and innovative shapes (pillows, triangles, sticks, ovals, diamond-shaped,..), sizes, colors and coatings

-Variable filling content, from 20 to 50%

6

Hoister

Transfer snacks to continuous dryer

7

Continuous dryer machine

Continuous belt dryer has been specially designed to dry extruded and expanded products on a continuous basis.

HOW DOES THE CONTINUOUSDRYINGSYSTEM WORK?

The product is evenly spread on the belt by a dosing system that maintains a consistent thickness and ensures homogeneous drying. It is transported in fine layers on the belt at adjustable speeds, dried by gas or electrically powered forced-air ventilation at controlled temperatures.

CONTINUOUS DRYER OFFERS THE FOLLOWING ADVANTAGES.

--Homogeneous drying due to uniform distribution of the product and layer thicknesses, with adjustment of variable belt speeds

-Compact design, reducing space requirements with shipping of pre-mounted and tested components

-Flexibility, with the capacity to dry a wide range of products

-Hygienic design to facilitate cleaning and maintenance

-Robust and reliable construction with all product contact parts in food-compliant stainless steel

-Optimal insulation of the doors and openings to improve drying and reduce energy dispersion

8

Coating system

Extruded snacks are subject to a coating step in which they are covered with liquid and / or powder flavorings.

9

corn flakes packaging

Packing corn snacks in bags.

Design for CORN PUFF MAKING machine

design for snack making machine

puff maker machine for snacksTechnical Parameters For SNACKS MAKING machine

Different model for sale of snacks manufacturing machine

Model

Installed Power

Power Consumption

Output

Size (L*W*H)

LY65

84kw

59kw

120-150kg/h

21000x1200x2200mm

LY70L 

132kw

92kw

200-250kg/h

23000x1500x2200mm

LY85 

239kw

167kw

300-500kg/h

28000x3500x4300mm

LY75 

186kw

139.5kw

400-500kg/h

24000*2000*2800

LY95 

295kw

222kw

800-1200kg/h

31000*3500*4300

corn puff extruder machine in customer factorysnacks manufacturing plant project cost

Puffed snack food making machine Price Vs

Electrical heating type snack food making machine for sale

Gas/Diesel heating type snack food making machine for sale

Electrical heating type core filling snacks making machine  for sale

Gas/Diesel heating type core filling snacks making machine for sale

LY65

$23000

$26000

$27600

$30600

LY70 

$29000

$32000

$34000

$37000

LY85 

$52000

$59000

$64000

$71000

LY75 

$74000

$74000

$87000

$87000

LY95 

$207000

$207000

$227000

$227000

Cost Accounting of Snacks making machine price

Corn power 88%, Flavor power 4%, Oil 8%

 

RAW MATERIAL

PACKAGE

Output

Calculate as 120kg/h

17g/pcs, Packing Speed: 6600pcs/H

Cost

of

raw material

·corn powder

2.00RMB/KG

Flavor power

30.00RMB/KG

Oil 5.5RMB/KG

 

Calculate 120*88%*2+120*4%*30+120*8%*5.5=408RMB/H

120KG/H

Cost of one

408÷120=3.4RMB/KG

Calculate the package as

0.088RMB/pcs

6000pcs/h×0.088RMB/pcs=528RMB/h

6600 pcs*17g=112KG/H

Package fee as per

528÷112=4.7RMB/KG

 

Cost of the finished products

3.4+4.7=8.1RMB/KG

 

Cost

of the electric

50kw×1h×0.68RMB=34RMBH

34÷120KG=0.28RMB/KG

5kw×1H×0.68RMB/kw.h=3.4RMB/H

3.4RMB/H÷112KG/H=0.03RMB/KG

Finished

COST=8.1+0.28+0.03=8.41RMB/KG

SEAL PRICE: 17G/bag=1.5RMB,  1KG will be 88 RMB.

One day it will be 88RMB *120kg*8=84,480

products of automatic puffed corn making machine

extruded snacks manufacturing project report

The Advantages of Corn Puff Snacks Making Machine:

1

Twin screw extruder adopts frequency speed controlling with high automatic and stable pre-formtion

2

The screw of twin screw extruder are made of the alloy steel and speical craft,durablr usesge,high pressure,the screw life is longer.

3

The forced lubrication system of twin screw extruder,can guarantee the equipment transmission life longer.

4

Auto-temperature control system makes the temperature control more direct viewing and the parameter more precise.

5

Self cleaning,when stopping,it can be cleaned without disassembling.

6

Twin screw extruder systems running in a high automatization and intellectualization,no pollution.

7

Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.

8

Ingredient flexibility extruded snacks recipes

Processing of a wide range of raw materials – corn, wheat, rice, rye, potato and many other products

Variable granularity, from fine flour to semolina

Production of various shapes and sizes – balls, sticks, pillows, animals, stars, rings, curls, chips, etc.

Sweet and savory coatings, including 1+1 oil slurry and powders (cheese, paprika, salt, tomatoes, spices, etc.)

Multiple colors

corn snacks making machine detail in manufacturing plant

 

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