Corn Puff Snacks Making Machine

Snack Food product  manufacturing process flow chart

1

Flour Mixer

Mixing materials

2

Screw Conveyor

Transfer mixed raw materials from Mixer to Twin screw Extruder

3

Twin screw extruder

Extruding snacks Food

Advances in extruder die and cutter designs also give processors an entirely new set of templates to create innovative shapes. Filled snacks can be made on the same production equipment as directly expanded snacks using the co-extrusion add-on kit.

4

Shape cutting machine

Shape cutting machine are ancillary equipment located at the output of extruders, which cut the product after it has gone through the die. Once cut, granulators also ensure the conveyance of the product to downstream equipment on the extrusion line.

Food manufacturers in many countries have adopted twin-screw extrusion systems to make different shaped snacks like bread snacks because they offer end-to-end production in a single line, with processing advantages over traditional bake-and-toast batch processing:

- Greatly reduced processing time and higher productivity

- Easy changeover and cut changes, using exclusive flexible cutting system

- Flexibility to process a wide variety of bread snacks and croutons for soups and salads

- Intensified processing, resulting in reduced energy and water consumption, contributing to Sustainable Development

- Process control to produce high-quality products with consistent features and flavor

- Variable output, custom-designed to produce from 180 kg/h to 700 kg/h

- Hygienic design of lines

5

Core filling machine

 Filled snacks can be made on the same production equipment as directly expanded snacks using a co-extrusion add-on kit.

Other advantages include:

--Ingredient flexibility for extruded snacks recipes

Processing of a wide range of raw materials for both outside shells and fillings

Wheat flour is commonly the major ingredient for the outside of filled crispy flat breads, often blended with rice, corn or other grains, such as barley, oats and rye, and they can also be gluten free. Other ingredients, including sugar, salt, milk powder, colors and oil, are generally added for their specific functional and taste properties.

Common fillings include chocolate (dark, milk or white), vanilla, jams, peanut butter and various fruit pastes: dates, prunes, berries, apples, etc.

--Quick changeover between product runs

--Production of various of traditional and innovative shapes (pillows, triangles, sticks, ovals, diamond-shaped,..), sizes, colors and coatings

-Variable filling content, from 20 to 50%

6

Hoister

Transfer snacks to continuous dryer

7

Continuous dryer machine

Continuous belt dryer has been specially designed to dry extruded and expanded products on a continuous basis.

HOW DOES THE CONTINUOUSDRYINGSYSTEM WORK?

The product is evenly spread on the belt by a dosing system that maintains a consistent thickness and ensures homogeneous drying. It is transported in fine layers on the belt at adjustable speeds, dried by gas or electrically powered forced-air ventilation at controlled temperatures.

CONTINUOUS DRYER OFFERS THE FOLLOWING ADVANTAGES.

--Homogeneous drying due to uniform distribution of the product and layer thicknesses, with adjustment of variable belt speeds

-Compact design, reducing space requirements with shipping of pre-mounted and tested components

-Flexibility, with the capacity to dry a wide range of products

-Hygienic design to facilitate cleaning and maintenance

-Robust and reliable construction with all product contact parts in food-compliant stainless steel

-Optimal insulation of the doors and openings to improve drying and reduce energy dispersion

8

Coating system

Extruded snacks are subject to a coating step in which they are covered with liquid and / or powder flavorings.

9

corn flakes packaging

Packing corn snacks in bags.

Different model for sale of snacks manufacturing machine

Model

Installed Power

Power Consumption

Output

Size (L*W*H)

LY65

84kw

59kw

120-150kg/h

21000x1200x2200mm

LY70L 

132kw

92kw

200-250kg/h

23000x1500x2200mm

LY85 

239kw

167kw

300-500kg/h

28000x3500x4300mm

LY75 

186kw

139.5kw

400-500kg/h

24000*2000*2800

LY95 

295kw

222kw

800-1200kg/h

31000*3500*4300

Puffed snack food making machine Price Vs

Electrical heating type snack food making machine for sale

Gas/Diesel heating type snack food making machine for sale

Electrical heating type core filling snacks making machine  for sale

Gas/Diesel heating type core filling snacks making machine for sale

LY65

$23000

$26000

$27600

$30600

LY70 

$29000

$32000

$34000

$37000

LY85 

$52000

$59000

$64000

$71000

LY75 

$74000

$74000

$87000

$87000

LY95 

$207000

$207000

$227000

$227000

Corn power 88%, Flavor power 4%, Oil 8%

RAW MATERIAL

PACKAGE

Output

Calculate as 120kg/h

17g/pcs, Packing Speed: 6600pcs/H

Cost

of

raw material

·corn powder

2.00RMB/KG

Flavor power

30.00RMB/KG

Oil 5.5RMB/KG

Calculate 120*88%*2+120*4%*30+120*8%*5.5=408RMB/H

120KG/H

Cost of one

408÷120=3.4RMB/KG

Calculate the package as

0.088RMB/pcs

6000pcs/h×0.088RMB/pcs=528RMB/h

6600 pcs*17g=112KG/H

Package fee as per

528÷112=4.7RMB/KG

Cost of the finished products

3.4+4.7=8.1RMB/KG

Cost

of the electric

50kw×1h×0.68RMB=34RMBH

34÷120KG=0.28RMB/KG

5kw×1H×0.68RMB/kw.h=3.4RMB/H

3.4RMB/H÷112KG/H=0.03RMB/KG

Finished

COST=8.1+0.28+0.03=8.41RMB/KG

SEAL PRICE: 17G/bag=1.5RMB,  1KG will be 88 RMB.

One day it will be 88RMB *120kg*8=84,480

The Advantages of Corn Puff Snacks Making Machine:

1

Twin screw extruder adopts frequency speed controlling with high automatic and stable pre-formtion

2

The screw of twin screw extruder are made of the alloy steel and speical craft,durablr usesge,high pressure,the screw life is longer.

3

The forced lubrication system of twin screw extruder,can guarantee the equipment transmission life longer.

4

Auto-temperature control system makes the temperature control more direct viewing and the parameter more precise.

5

Self cleaning,when stopping,it can be cleaned without disassembling.

6

Twin screw extruder systems running in a high automatization and intellectualization,no pollution.

7

Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.

8

Ingredient flexibility extruded snacks recipes

Processing of a wide range of raw materials – corn, wheat, rice, rye, potato and many other products

Variable granularity, from fine flour to semolina

Production of various shapes and sizes – balls, sticks, pillows, animals, stars, rings, curls, chips, etc.

Sweet and savory coatings, including 1+1 oil slurry and powders (cheese, paprika, salt, tomatoes, spices, etc.)

Multiple colors