Corn flakes making machine is from twin-screw extrusion lines produce cereal flakes, both plain or coated. The twin-screw extrusion technology is at the core of this very flexible and scalable process. Corn flake machine is includes mixing, food extruder machine ,corn flake machine, drying, Hot air dryer, flavoring and so on . Corn flake machine or breakfast cereal machine technology is ideal to meet the market demands and corn flake breakfast cereal manufacturing : Corn flakes/Breakfast cereal is a kind of crispy food, with the characteristics of hard to be steeped broken and strong grain taste. It can be used as a snack, and many raw materials are eligible with coating recipes such as sweet syrups, honey, chocolate and other compositions.Then the corn flakes and cereals snacks can serve with milk and coffee.
Corn Flakes Making Machine
INTRODUCTION OF CORN FLAKE MACHINE FROM CORN FLAKES MAKING MACHINE MANUFACTURERS:
We share our corn flakes manufacturing process knowledge to process healthy and balanced products made with wholegrain cereals or including a mix of multi-grains like corn, wheat, oats, rice, barley, rye, Buckwheat or barley. Our automated corn flakes manufacturing process production lines are used to produce consistently high quality products while keeping the same organoleptic characteristics as traditional flakes.Corn flakes manufacturing process change molds and choose the right process to produce circles, balls, sheets, stars, letters and other products,and produce core filling snack food, filling biscuit ,nutrition breakfast, corn flakes and other puffed foods.
How does the corn flakes making process？YOU CAN LEARN HOW TO MAKE CORN FLAKES AS FOLLOW:
The corn flakes ingredients materials (premix grains powder, minerals and vitamins, salt, milk powder, emulsifiers, …) are feed, mixed and conveyed in a preconditioner for heats the mixture to start the gelatinization. After mixer and then the corn flakes ingredients materials into the twin screw extruder：the corotating screws mix the powders with a malt syrup, injected directly into the extruder ; An advanced cooling system precisely adjusts the temperature in each barrel module. The homogeneous, pasty and cooked product is pushed throughout the die which forms continuous unexpanded strands.
After a short cooling period, the cone flakes goto corn flakes processing steps using flakes making machine consisting of two thermo-regulated and counter-rotating cylinders. cone flakes then transferred to dryer oven machine/ hot air dryer and cooled before being stored and packed. An additional coating operation may be applied to add,- for example, a sweet syrup, before drying in food processing.
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corn flakes manufacturing process flow chart |
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1 |
Flour Mixer |
Mixing materials |
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2 |
Screw Conveyor |
Transfer Corn flakes raw materials from Mixer to Twin screw Extruder |
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3 |
Twin screw extruder |
Extruding corn pellets |
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4 |
Vibrate Cooler |
Cooling the corn flakes pellet |
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5 |
Air conveyor |
Transfer Corn flakes pellet to flakes making machine |
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6 |
flakes making machine |
Flaking corn flakes pellets into corn flakes |
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7 |
Air Conveyor |
Transfer corn flakes to dryer |
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8 |
Commercial food dryer |
Drying process in food industry to remove moisture |
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9 |
Hoister |
Transfer Corn flakes to Vibrate Feeder |
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10 |
Vibrate Feeder |
Transfer Corn flakes to how air dryer evenly |
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11 |
Hot air dryer |
High temperature roaster oven make the corn flakes much more crispy |
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12 |
Air Conveyor |
Transfer Con flakes to Sugar Sprayer |
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13 |
Sugar Sprayer |
Spraying sugar on corn flakes surface |
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10 |
Commercial food dryer |
Drying again to remove sugar moisture |
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11 |
Cooling machine |
Cooling corn flakes with cooling fan |
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12 |
corn flakes packaging |
Packing corn flakes in bags |
Design for corn flake machine
Corn Flakes Making Machine Flow Chart
Technical Parameters For Corn flake machine
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Different model for sale of corn flakes making machine |
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Model |
Installed Power |
Power Consumption |
Output |
Size (L*W*H) |
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LY65 |
222kw |
155kw |
100-150g/h |
39000x1200x2200mm |
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LY70L |
326kw |
228kw |
200-250kg/h |
41000x1500x2200mm |
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LY85 |
433kw |
303kw |
300-500kg/h |
43000x3500x4300mm |
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LY75 |
583kw |
437kw |
300-500kg/h |
52000*2000*2800 |
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LY95 |
740kw |
555kw |
800-1000kg/h |
56200*3000*2800 |
CORN FLAKES PRODUCTION LINE project cost
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Corn flake machine Price VS |
Electrical heating type Corn flake machine for sale |
Gas/Diesel heating type Corn flake machine for sale |
Electrical heating type Breakfast cereals for sale |
Gas/Diesel heating type Breakfast cereals for sale |
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LY65 |
$60000 |
$70000 |
$40000 |
$48000 |
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LY70 |
$75000 |
$85000 |
$47000 |
$53000 |
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LY85 |
$151000 |
$158000 |
$120000 |
$140000 |
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LY75 |
$220000 |
$228000 |
$156000 |
$156000 |
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LY95 |
$600000 |
$700000 |
$600000 |
$700000 |
corn flakes manufacturing PLANT project report
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The Advantages of Corn Flakes Production Line: |
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1 |
Twin screw extruder adopts frequency speed controlling with high automatic and stable pre-formtion |
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2 |
The screw of twin screw extruder are made of the alloy steel and speical craft,durablr usesge,high pressure,the screw life is longer. |
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3 |
The forced lubrication system of twin screw extruder,can guarantee the equipment transmission life longer. |
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4 |
Auto-temperature control system makes the temperature control more direct viewing and the parameter more precise. |
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5 |
Self cleaning,when stopping,it can be cleaned without disassembling. |
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6 |
twin screw extruder systems efficiently produce a vast range of cereal flakes that meet an evolving demand for consumption at breakfast or snack. Twin screw extrusion lines are simpler and more cost effective compared with batch cooking systems traditionaly used for flakes manufacturing. |
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7 |
Corn Flakes Making Process : More Flexible And More Cost-Effective |
TWIN SCREW EXTRUDER FOR corn flakes production process vs BATCH corn flakes process
Corn Flakes Making Machine Details
| Parameters Of Corn Flakes Making Machine Details | ||
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1 |
Quick processing time |
15 to 20 minutes vs 8 to10 hours for the batch process |
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2 |
Flexibility to create a wider range of products |
Raw material versatility : corn, wheat, bran, oat flakes Wide range of products opportunities : flakes, direct expanded, co extruded |
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3 |
Reduced operating costs : |
* Much lower investment cost * Quick process * Quick start-up, shut down and product changeover * Energy & water savings : only 23% RH out of the extruder, water consumption reduced by 1,5 compared to batch cooking * Reduced raw material costs |
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4 |
Continuous fully automated processing lines |
Continuous fully automated processing lines to produce consistent quality product while maintaining organoleptic characteristics close to the flakes manufactured with conventional batch cooking. |
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5 |
Compact design |
Compact design with reduced floor space |
How To Make Corn Flakes For Breakfast？
Corn flakes machine change to different corn flakes making process also can produce a vast range of directly expanded ready-to-eat breakfast cereals.
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Breakfast cereals manufacturing process flow chart |
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1 |
Flour Mixer |
Mixing materials |
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2 |
Screw Conveyor |
Transfer cereals snacks raw materials from Mixer to Twin screw Extruder |
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3 |
Twin screw extruder |
Extruding corn pellets |
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4 |
Air Conveyor |
Transfer cereals snacks to dryer |
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5 |
Commercial food dryer |
Drying process in food industry to remove moisture |
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6 |
Air Conveyor |
Transfer cereals snacks to Sugar Sprayer |
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7 |
Sugar Sprayer |
Spraying sugar on cereals snacks surface |
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8 |
Commercial food dryer |
Drying again to remove sugar moisture |
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9 |
Cooling machine |
Cooling cereals snacks with cooling fan |
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10 |
cereals snacks packaging |
Packing corn flakescereals snacks in bags |
a Wide Choice Of Breakfast Cereals Ingredients
* Unlimited choice of raw materials: corn, wheat, oats, barley, rice, rye, quinoa, amaranth, German wheat, buckwheat… These cereals can be whole-grain and enriched in fibers, vitamins, minerals and other nutrients to create wholesome and healthy foods.
* Countless shapes : rings, balls, stars, petals, animals, alphabets…
* Specific coatings : glazed and frosty coatings, sugar syrup, honey, chocolate, various flavors,…
* Multiple colors
* Various aromas : fruits, vanilla, cinnamon, chocolate, malt syrup, caramel…
* Integration of numerous ingredients : complex and simple sugars, powdered milk, honey, cocoa, aromas, salt…
* Visible inclusions : rice crisps, petals, oat and wheat flakes, dehydrated fruit or vegetable particles…
* Transformation into cereal bars : puffed rice, wheat balls and other cereals
Corn Flakes Samples
Corn Flakes Machine Working Video